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Rob Cosman's Hand Saw: Crosscut

Rob Cosman's Hand Saw: Rip Cut
  • Rob Cosman's Hand Saw: Rip Cut
  • <iframe width="866" height="487" src="https://www.youtube.com/embed/U0HlSNyHxyk" title="Crosscut Hand Saw" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" allowfullscreen></iframe>
  • Rob Cosman Hand Saw: Crosscut
  • Rob Cosman Hand Saw: Crosscut
  • Rob Cosman Hand Saw: Crosscut
  • Rob Cosman Hand Saw: Crosscut
  • Rob Cosman Hand Saw: Crosscut
  • Rob Cosman Hand Saw: Crosscut
  • Hand Saw Sizing guide

Rob Cosman's Hand Saw: Crosscut

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Full Description
Customer Reviews

Designed specifically to cut dry, furniture-grade, soft and hardwoods, our hand saws are made from hefty .035 inch thick, durable SK85 spring steel that has a Rockwell hardness between 55-60The thick saw plate makes our hand saws quite stiff which provides for easy and kink-free sawing and the steel retains its edge longer than other varieties, but still easily hand sharpened.

The teeth are cut using a CNC diamond saw, filed crosscut with 9 teeth per inch (TPI), and have a minimal .003 inch set per side.  This makes for a highly consistent and sharp tooth line that slices cleanly and precisely through cross-grain wood fibers while the minimal set keeps the saw laser straight in the cut.  

Our closed handle design harkens back to the Disston D-7 saws of yesteryear, but with our own unique modifications. Our handles have memory enhancing carved finger recesses for a perfect and repeatable fit.  Four brass split nuts and bolts secure the handle to the blade at a hang angle of 16 degrees which keeps your wrist aligned with your forearm for better and more comfortable body mechanics while sawing.  We make our handles from Richlite incredibly durable, sustainable, and versatile material made from High-grade FSC-certified paper infused with a thermosetting resin.    

Product Details:

  • Size. Overall length (toe to handle horn tip): 26-1/4 inches.  Blade length (toe to heel): 22-3/16 inches. 

  • Saw Plate Depth:  2-1/4 inches at the toe skewing to 5-1/4 inches at the heel. 

  • Weight: 680 grams (24.0 oz) with a regular handle.  640 grams (24.4 oz) with a large handle.

  • Saw Plate  Made from .035 thick, SK85 spring steel.

  • Tooth Geometry. Filed crosscut at 9 teeth per inch (TPI).  Rake angle = 15 degrees.  Fleam angle = 30 degrees.

  • Set.  Minimal set of .003 inch each side of the saw plate which produces a .041 inch wide saw kerf.

  • Handle. Closed handle with finger recesses.  We make our handles from Richlite incredibly durable, sustainable, and versatile material made from High-grade FSC-certified paper infused with a thermosetting resin.    

  • Hang Angle: 16 degrees.
  • Handle Size & Determining your Size: Our handles come in two sizes: Regular and Large.  Please refer to the picture above showing how to measure your hand and determine what size handle is correct for you size hand.

Customer Reviews

Based on 20 reviews
85%
(17)
10%
(2)
5%
(1)
0%
(0)
0%
(0)
D
Danny Delott
Binds in the cut

I thought this hand saw would easily cut through a 5/4" thick, 11" wide board of kiln-dried Douglas Fir, but it kept binding up. After trying to fix the problem with wax and testing it on a few other boards with the same outcome, I gave up and finished the original cut with a cheap Japanese pull-saw.

I fully agree with Rob that it’s worth spending more for a good tool, which is why I love my four RC back saws. However, for $125 more, I could have bought a Bad Axe saw with a taper-ground blade that works much better.

H
H. Lester Smith
Best crosscut saw I have ever used!

Best crosscut saw I have ever used!

J
John

Beautifully made crosscut saw and it cuts like a hot knife in butter. Great saw!!

R
Ron Girardin
Hand Saw. Crosscut

Great saw, effortless (well almost). Well worth the purchase price.

A
Anonymous
Great saw but...

From a technical standpoint, an excellent saw. Unfortunately, the composit handle is an aesthetic downer. At least offer a quality wood alternative, even at extra cost. Bubinga would be great. Dense tight grain and finishes beautifully.

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